World Robotics Report: “All-Time High” with Half a Million Robots Installed in one Year

IFR presents World Robotics Report 2022 #WorldRobotics

Frankfurt, Oct 13, 2022 — The new World Robotics report shows an all-time high of 517,385 new industrial robots installed in 2021 in factories around the world. This represents a growth rate of 31% year-on-year and exceeds the pre-pandemic record of robot installation in 2018 by 22%. Today, the stock of operational robots around the globe hits a new record of about 3.5 million units.”

“The use of robotics and automation is growing at a breathtaking speed,” says Marina Bill, President of the International Federation of Robotics. “Within six years, annual robot installations more than doubled. According to our latest statistics, installations grew strongly in 2021 in all major customer industries, although supply chain disruptions as well as different local or regional headwinds hampered production.”

Asia, Europe and the Americas – overview

Asia remains the world’s largest market for industrial robots. 74% of all newly deployed robots in 2021 were installed in Asia (2020: 70%).

Installations for the region´s largest adopter China grew strongly by 51% with 268,195 units shipped. Every other robot installed globally in 2021 was deployed here. The operational stock broke the 1-million-unit mark (+27%). This high growth rate indicates the rapid speed of robotization in China.  

Japan remained second to China as the largest market for industrial robots. Installations were up 22% in 2021 with 47,182 units. Japan’s operational stock was 393,326 units (+5%) in 2021.
After two years of declining robot installations in all major industries, numbers began growing again in 2021. Japan is the world´s predominant robot manufacturing country: Exports of Japanese industrial robots achieved a new peak level at 186,102 units in 2021.

The Republic of Korea was the fourth largest robot market in terms of annual installations, following the US, Japan and China. Robot installations increased by 2% to 31,083 units in 2021. This followed four years of declining installation figures. The operational stock of robots was computed at 366,227 units (+7%).

Europe

Robot installations in Europe were up 24% to 84,302 units in 2021. This represents a new peak. Demand from the automotive industry was steady, while demand from the general industry was up by 51%. Germany, which belongs to the five major robot markets in the world, had a share of 28% of total installations in Europe. Italy followed with 17% and France with 7%.

The number of installed robots in Germany grew by 6% to 23,777 units in 2021. This is the second highest installation count ever recorded, following the peak caused by massive investments from the automotive industry in 2018 (26,723 units). The operational stock of robots was calculated at 245,908 units (+7%) in 2021. Exports of industrial robots from Germany were up 41% to 22,870 units, exceeding the pre-pandemic level.

Italy is the second largest robot market in Europe after Germany. The main growth driver between 2016 and 2021 was the general industry with an annual average growth rate of 8%. 
The operational stock of robots was computed at 89,330 units (+14%) in 2021. The 2021 results were driven by catch-up effects and earlier purchases due to a reduction of tax credits in 2022. This created a 65% increase of robot installations to a new record level of 14,083 units in 2021.

The robot market in France ranked third in Europe in 2021 regarding annual installations and operational stock, following Italy and Germany. In 2021, robot installations increased by 11% to 5,945 units. The operational stock of robots in France was calculated at 49,312 units, a 10% increase over the previous year.

In the United Kingdom, industrial robot installations were down by 7% to 2,054 units. The operational stock of robots was calculated at 24,445 units (+6%) in 2021. This is less than a tenth of Germany´s stock. The automotive industry reduced installations by 42% to 507 units in 2021.

The Americas

In 2021, 50,712 industrial robots were installed in the Americas, 31% more than in 2020. This is a remarkable recovery from the pandemic dip in 2020 and the second time that robot installations in the Americas exceeded the 50,000-unit mark, with 55,212 units in 2018 setting the benchmark.

New installations in the United States were up by 14% to 34,987 units in 2021. This exceeded the pre-pandemic level of 33,378 units in 2019 but was still considerably lower than the peak level of 40,373 units in 2018. The automotive industry is still by far the number one adopter with 9,782 units installed in 2021. However, demand had been continuously declining for five years (2016-2021). In 2021 installations were down 7% compared to 2020. Installations in the metal and machinery industry surged by 66% to 3,814 units in 2021, putting this industry into second place in terms of robot demand. The plastic and chemical products industry had 3,466 robots (+30%) newly installed in 2021.  The food and beverage industry installed 25% more robots, reaching a new peak level of 3,402 units in 2021. The robotics industry offers hygienic solutions that experienced growing demand during the Covid-19 pandemic.

Outlook

Rising energy prices, intermediate product prices and scarcity of electronic components are challenging all branches of the global economy. But order books are full and demand for industrial robots has never been higher. In total, global robot installations are expected to grow by 10% to almost 570,000 units in 2022. The post-pandemic boom experienced in 2021 is expected to fade out in 2022. From 2022 to 2025, average annual growth rates in the medium to upper single-digit range are forecast.

Orders for World Robotics 2022 Industrial Robots and Service Robots reports can be placed online. Further downloads on the content are available here.

Robot Race: The World´s Top 10 automated countries

Jan 27, 2021 — The average robot density in the manufacturing industry hit a new global record of 113 units per 10,000 employees. By regions, Western Europe (225 units) and the Nordic European countries (204 units) have the most automated production, followed by North America (153 units) and South East Asia (119 units).

The world´s top 10 most automated countries are: Singapore (1), South Korea (2), Japan (3), Germany (4), Sweden (5), Denmark (6), Hong Kong (7), Chinese Taipei (8), USA (9) and Belgium and Luxemburg (10). This is according to the latest World Robotics statistics, issued by the International Federation of Robotics (IFR).

“Robot density is the number of operational industrial robots relative to the number of workers,” says Milton Guerry, President of the International Federation of Robotics. “This level measurement allows comparisons of countries with different economic sizes in the dynamic automation race over time.”

The country with the highest robot density by far remains Singapore with 918 units per 10,000 employees in 2019. The electronics industry, especially semiconductors and computer peripherals, is the primary customer of industrial robots in Singapore with shares of 75% of the total operational stock.

South Korea comes second with 868 units per 10,000 employees in 2019. Korea is a market leader in LCD and memory chip manufacturing with companies such as Samsung and LG on top and also a major production site for motor vehicles and the manufacturing of batteries for electric cars.

Japan (364 robots per 10,000 employees) and Germany (346 units), rank third and fourth respectively. Japan is the world´s predominant robot manufacturing country – where even robots assemble robots: 47% of the global robot production are made in Nippon. The electrical and electronics industry has a share of 34%, the automotive industry 32%, and the metal and machinery industry 13% of the operational stock. Germany is by far the largest robot market in Europe with 38% of Europe’s industrial robots operating in factories here. Robot density in the German automotive industry is among the highest in the world. Employment in this sector rose continuously from 720,000 people in 2010 to almost 850,000 people in 2019.

Sweden remains in 5th position with a robot density of 274 units operating with a share of 35% in the metal industry and another 35% in the automotive industry.

Robot density in the United States increased to 228 robots. In 2019, the US car market was again the second largest car market in the world, following China, with the second largest production volume of cars and light vehicles. Both USA and China are considered highly competitive markets for car manufacturers worldwide.

The development of robot density in China continues dynamically: Today, China’s robot density in the manufacturing industry ranks 15th worldwide. Next to car production, China is also a major producer of electronic devices, batteries, semiconductors, and microchips.

Service Robots Record: Sales Worldwide Up 32%

•    Logistics Robots up 110%
•    Medical Robots up 28%
Frankfurt, October 28th, 2020 – Sales value of professional service robots increased by 32% to 11.2 billion U.S. dollars worldwide (2018-2019). The COVID-19 pandemic will further boost the market. High demand for robotics disinfection solutions, robotic logistics solutions in factories and warehouses or robots for home delivery are examples of this trend. This is according to World Robotics 2020 – Service Robots report, presented by the International Federation of Robotics (IFR).


In terms of value, the sales of medical robotics accounts for 47% of the total professional service robot turnover in 2019. This was mainly driven by robotic surgery systems, which are the most expensive type in the segment. Sales hit a new record of 5.3 billion U.S. dollars – up 28%. By 2022, medical robot sales have the potential to more than double by reaching 11.3 billion U.S. dollars. About 90% of medical robots are from American and European suppliers.

Professional Service Robots – logistics

The market value of logistics robots sold or leased was up 110% to 1.9 billion U.S. dollars.
Almost all of the logistics turnover was generated with robots for indoor use. Autonomous mobile robots have initially been used in warehouses but with digitalization of production, they are also part of today’s smart factory. Therefore, a continued strong turnover growth of 40% or more per year seems possible. “The investment in service robots for logistics in manufacturing processes is amortized rapidly,” says IFR President Milton Guerry. “Assuming 24 hour operation, the investment in service robots for logistics may be repaid within 2‐3 years and often much quicker. Given a 15 year lifetime, operating costs are around 5% of the annual investment. Highly developed systems often provide operational availability in the 98% plus range.”

The trending Robotics-as-a-Service (RaaS) business models lower the hurdle for customers to automate with robots. The benefit is not to invest in hardware, so the companies have no fixed capital, no fixed costs and no need for robot operators. The use of logistics systems in non-manufacturing industries has been strongly driven by warehouse solutions for major e-commerce companies. A strong potential can also be found in hospitals running their logistics with the help of professional service robots. In the segment of professional service robotics, about 90% of the sampled logistics robots were produced in Europe and North America – about 10% in Asia.

Professional Service Robots – field

The segment of field robotics consists of robots for agriculture, dairy, livestock farming and other field applications. Sales value increased by 3% to USD 1.3 billion U.S. dollars. The Covid-19 pandemic might have an impact for further supply of such robots. Travel restrictions for workers from Eastern Europe for instance, who usually travel to Western Europe in harvest season, caused a shortage of labour supply. Farmers might compensate this with the use of field robots. Sales value growth rates of more than 30% for agricultural robots seem possible.

Personal and Domestic Service Robots

Service robots for personal and domestic use, which are produced for a mass market, are mainly in the areas of household robots. This include vacuuming and floor cleaning robots, lawn-mowing robots or entertainment robots. The total number of service robots for personal and domestic use increased by 34% to more than 23.2 million units sold in 2019. The value was up 20% to 5.7 billion U.S. dollars. Unit prices for the two major segments, robot vacuums and toy robots, have been declining in recent years. Today, basic robot vacuums are already available for less than 100 U.S. dollars. 75% of the sampled domestic service robots – vacuum and floor cleaners, lawn mowers and other domestic robots – were produced by American companies in 2019. Asian companies had a share of 19% – European companies of 6%.

A growing market is the use of assistance robots for elderly or handicapped persons. The estimated sales value increased by 17% to 91 million U.S. dollars. Numerous national research projects in many countries focus on this huge future market for service robots. In contrast to most entertainment robots, these robots are high-tech products.

“We expect sales of both professional and personal service robots will continue to increase strongly,” says Milton Guerry, President of the International Federation of Robotics.

Record 2.7 Million Robots Work in Factories Around the Globe

IFR presents World Robotics 2020 – #WorldRobotics2020

Frankfurt, Sep 24, 2020 — The new World Robotics 2020 Industrial Robots report shows a record of 2.7 million industrial robots operating in factories around the world – an increase of 12%. Sales of new robots remain on a high level with 373,000 units shipped globally in 2019. This is 12% less compared to 2018, but still the 3rd highest sales volume ever recorded.

“The stock of industrial robots operating in factories around the world today marks the highest level in history,” says Milton Guerry, President of the International Federation of Robotics. “Driven by the success story of smart production and automation this is a worldwide increase of about 85% within five years (2014-2019). The recent slowdown in sales by 12% reflects the difficult times the two main customer industries, automotive and electrical/electronics, have experienced.”

“In addition to that, the consequences from the coronavirus pandemic for the global economy cannot be fully assessed yet,” proceeds Milton Guerry. “The remaining months of 2020 will be shaped by adaption to the ´new normal´. Robot suppliers adjust to the demand for new applications and developing solutions. A major stimulus from large-scale orders is unlikely this year. China might be an exception, because the coronavirus was first identified in the Chinese city of Wuhan in December 2019 and the country already started its recovery in the second quarter. Other economies report to be at the turning point right now. But it will take a few months until this translates into automation projects and robot demand. 2021 will see recovery, but it may take until 2022 or 2023 to reach the pre-crisis level.”

Asia, Europe and the Americas – overview

Asia remains the strongest market for industrial robots – operational stock for the region´s largest adopter China rose by 21% and reached about 783,000 units in 2019. Japan ranks second with about 355,000 units – plus 12 %. A runner-up is India with a new record of about 26,300 units – plus 15%. Within five years, India has doubled the number of industrial robots operating in the country´s factories.

The share of newly installed robots in Asia was about two thirds of global supply. Sales of almost 140,500 new robots in China is below the record years of 2018 and 2017 but still more than double the numbers sold five years ago (2014: 57,000 units). Installations of top Asian markets slowed down – in China (minus 9%) and Japan (minus 10%).

Annual installations of industrial robots TOP 15 countries © World Robotics 2020 Report

In China, the broad majority of 71% of new robots was shipped in from foreign suppliers. Chinese manufacturers still mainly cater to the domestic market, where they gain increasing market shares. Foreign suppliers deliver some 29% of their units to the automotive industry, while it is only around 12% for Chinese suppliers. Therefore, foreign suppliers are more affected by the decline of business in the Chinese automotive industry than the domestic suppliers.

Europe

Europe reached an operational stock of 580,000 units in 2019 – plus 7%. Germany remains the main user with an operational stock of about 221,500 units – this is about three times the stock of Italy (74,400 units), five times the stock of France (42,000 units) and about ten times the stock of the UK (21,700 units).

Robot sales show a differentiated picture for the largest markets within the European Union: About 20,500 robots were installed in Germany. This is below the record year 2018 (minus 23%) but on the same level as 2014-2016. Sales in France (+15%), Italy (+13%) and the Netherlands (+8%) went up. Robotics in the United Kingdom remains on a low level – new installations slowed down by 16%. The newly installed 2,000 units in the UK are about ten times less than the shipments in Germany (20,500 units), about five times less than in Italy (11,100 units) and about three times less than in France (6,700 units).

Americas

The USA is the largest industrial robot user in the Americas, reaching a new operational stock record of about 293.200 units – up 7%. Mexico comes second with 40,300 units, which is a plus of 11% followed by Canada with about 28,600 units – plus 2%.

New installations in the United States slowed down by 17% in 2019 compared to the record year of 2018. Although, with 33,300 shipped units, sales remain on a very high level representing the second strongest result of all time. Most of the robots in the USA are imported from Japan and Europe. Although, there are not many North American robot manufacturers, there are numerous important robot system integrators. Mexico ranks second in North America with almost 4,600 units – a slowdown of 20%. Sales in Canada are 1% up to a new record of about 3,600 shipped units.

South America´s number one operational stock is in Brazil with almost 15,300 units – plus 8%. Sales slowed down by 17% with about 1,800 installations – still one of the best results ever – only beaten by record shipments in 2018.

Worldwide trend in human-robot collaboration

The adoption of human-robot collaboration is on the rise. We saw cobot installations grew by 11%. This dynamic sales performance was in contrast to the overall trend with traditional industrial robots in 2019. As more and more suppliers offer collaborative robots and the range of applications becomes bigger, the market share reached 4.8% of the total of 373,000 industrial robots installed in 2019. Although this market is growing rapidly, it is still in its infancy.

Collaborative and traditional industrial robots © IFR International Federation of Robotics

Outlook

Globally, COVID-19 has a strong impact on 2020 – but also offers a chance for modernization and digitalization of production on the way to recovery. In the long run, the benefits of increasing robot installations remain the same: Rapid production and delivery of customized products at competitive prices are the main incentives. Automation enables manufacturers to keep production in developed economies – or reshore it – without sacrificing cost efficiency. The range of industrial robots continues to expand – from traditional caged robots capable of handling all payloads quickly and precisely to new collaborative robots that work safely alongside humans, fully integrated into workbenches.

Orders

Orders for World Robotics 2020 Industrial Robots and Service Robots reports can be placed online and grant immediate access to the 2019 figures.