Robot Race: The World´s Top 10 automated countries

Jan 27, 2021 — The average robot density in the manufacturing industry hit a new global record of 113 units per 10,000 employees. By regions, Western Europe (225 units) and the Nordic European countries (204 units) have the most automated production, followed by North America (153 units) and South East Asia (119 units).

The world´s top 10 most automated countries are: Singapore (1), South Korea (2), Japan (3), Germany (4), Sweden (5), Denmark (6), Hong Kong (7), Chinese Taipei (8), USA (9) and Belgium and Luxemburg (10). This is according to the latest World Robotics statistics, issued by the International Federation of Robotics (IFR).

“Robot density is the number of operational industrial robots relative to the number of workers,” says Milton Guerry, President of the International Federation of Robotics. “This level measurement allows comparisons of countries with different economic sizes in the dynamic automation race over time.”

The country with the highest robot density by far remains Singapore with 918 units per 10,000 employees in 2019. The electronics industry, especially semiconductors and computer peripherals, is the primary customer of industrial robots in Singapore with shares of 75% of the total operational stock.

South Korea comes second with 868 units per 10,000 employees in 2019. Korea is a market leader in LCD and memory chip manufacturing with companies such as Samsung and LG on top and also a major production site for motor vehicles and the manufacturing of batteries for electric cars.

Japan (364 robots per 10,000 employees) and Germany (346 units), rank third and fourth respectively. Japan is the world´s predominant robot manufacturing country – where even robots assemble robots: 47% of the global robot production are made in Nippon. The electrical and electronics industry has a share of 34%, the automotive industry 32%, and the metal and machinery industry 13% of the operational stock. Germany is by far the largest robot market in Europe with 38% of Europe’s industrial robots operating in factories here. Robot density in the German automotive industry is among the highest in the world. Employment in this sector rose continuously from 720,000 people in 2010 to almost 850,000 people in 2019.

Sweden remains in 5th position with a robot density of 274 units operating with a share of 35% in the metal industry and another 35% in the automotive industry.

Robot density in the United States increased to 228 robots. In 2019, the US car market was again the second largest car market in the world, following China, with the second largest production volume of cars and light vehicles. Both USA and China are considered highly competitive markets for car manufacturers worldwide.

The development of robot density in China continues dynamically: Today, China’s robot density in the manufacturing industry ranks 15th worldwide. Next to car production, China is also a major producer of electronic devices, batteries, semiconductors, and microchips.

RoboGym – Revolutionary training not just for top athletes

How will the technologies available today impact tomorrow’s fitness training? Can robots help us pump iron and get improved training results? What do high-performance sports, weightlifting for seniors, and rehabilitation all have in common?

That’s precisely what the RoboGym development team is dealing with, along with similar questions in a research project entitled RoSylerNT, which is being funded by the Federal Ministry of Education and Research. Over the past three years, the experts at RWTH Aachen University, the German Sport University Cologne, and BEC GmbH have jointly developed a multifunctional, robotic weightlifting device that will, on the one hand, help athletes to increase their own performance even further and to shorten the recuperation period following an injury. On the other hand, individual adjustments to the requirements of the person exercising also make it suitable for training in later years in a way that’s gentle on the joints and thus preserves muscle strength and prevents injuries.


A robot as training partner

The systems available on the market today only allow for individual exercises such as rowing or leg presses. And that means doing several repetitions of the same movement with a fixed weight. To get more efficient and gentler training, however, it’s necessary for training to be ergonomically adapted to the person’s anatomy and for the forces to be tuned to protect the joints. Sure, there are high-performance training machines on the market, but adjusting the settings can be quite a hassle, freedom of movement is largely restricted, and as a result the range of exercises is limited. Where these systems reach their limits is where a robot as your perfect training partner begins.


RoboGym is a big improvement over conventional training methods in many ways, since the system actively and dynamically adapts to your anatomy and thus helps noticeably increase the effectiveness of the training. For example, the resistance and the movements of the robot can be specially adapted to the athlete for different positions and points in time. To do this, the applied muscle force is recorded, the stress on the joints is calculated, and the robot’s movements are then adjusted – all in real time. If the force exerted on the knee joint is too much, then the robot reduces the weight. Contrarily, if more weight is better for building muscle elsewhere in the body, the robot adjusts the weight accordingly.


Weightlifting with a digital twin

With the digital twin, anatomical, functional and performance-related parameters of the athlete are brought together in a biomechanical muscle and skeletal model. The training exercises can be individually adapted based on these metrics. During the training session, all data and weights are displayed in real time and saved in the cloud. Since a huge amount of data is produced and collected, much more precise filtering is naturally possible, allowing the forces actually applied and the training performance to be seen more precisely during each part of the exercise. This lets you adapt your fitness routine to your own individual needs. Stored training data and system settings can be accessed on every RoboGym machine for every new training session. That’s one advantage that top athletes who travel a lot really appreciate. For more information, visit http://www.robogym.de

Safe and versatile

To be able to put an industrial robot to use as a training partner, in addition to lots of experience in the fields of medical technology and human-robot interaction, takes intelligent configuration of various monitoring mechanisms. Working inside RoboGym is a robot from Augsburg-based KUKA AG, which, in addition to the necessary safety features, also offers high-performance real-time control. This makes training not only more efficient, but also safe. 

igus low cost automation: Mask dispensers – save costs with the right robot

First published on igus Blog.
Due to the current situation with the Covid-19 virus, protective masks are our daily companion, whether in the supermarket or when visiting the doctor. Whether self-sewn or produced masks, almost everyone has at least one mask for their own needs. But what can you do if you have forgotten the mask and still have to go shopping?

More and more vending machines are being placed in front of shops in order to ensure admission. These dispensers are constructed similarly to toy vending machines as seen in fairgrounds. There a robot grips a desired toy and brings it to the delivery point.

A Pick&Place application can be seen here:

igus robot kinematics for cost-effective and fast automation

Robot kinematics from igus are ideally suited to such machines. Whether the delta robot, which enables lightning-fast dispensing with a dynamic of 60 picks/min, or the modular linear robot , where the customer can choose the length, are an ideal solution. igus robots are a cost-effective solution and offer a fast return on investment.

Delta robots from igus for cost-effective pick and place applications.

Delta robot is suitable for mask dispensers

Also known as parallel or spider robot. This is because it consists of three linear systems that are built up to form a centre. The delta robot is characterised by its speed. It achieves up to 60 picks per minute. The delta kinematics are optimal for pick and place applications, e.g. in the food, electronics and pharmaceutical industries. The delta robot is suitable for mask dispensers. On request, igus supplies a finished control concept with the igus Robot Control system.

You can find out which robot type is best suited for your application in our blog post.

About the author:
Maxine Schütz
robolink Technical Sales

Tech Vision: How Boston Dynamics Built The Most Advanced Robot

The following video has been uploaded to YouTube by tech vision. I think it has all the information you need about Boston Dynamics robots and is therefore a must-see.

Cobot-Pioneer enables modern educational didactics

Munich, November 10, 2020 – While more and more manufacturing companies are using collaborative robots, technology has so far been treated as a secondary consideration in vocational training. Current curricula largely ignore the increasing automation. Universal Robots (UR) wants to change this: With UNIVERSAL ROBOTS EDUCATION, the world market leader in collaborative robotics has developed a holistic concept that allows training officers to easily integrate the topic into the teaching process.

„Our new concept makes it easier for training companies and vocational schools to impart relevant automation knowledge in a practical way“, explains Andrea Alboni, Sales Manager D/A/CH at Universal Robots (Germany) GmbH. „We are thus reacting to an acute discrepancy between training content and professional practice. We finally need up-to-date training directly on the robot in order to qualify the skilled workers of tomorrow for working in modern manufacturing contexts“.

Five modules for hands-on learning


UNIVERSAL ROBOTS EDUCATION is a didactically holistic concept. On the one hand, the measures contained in the program pick up both teachers and those responsible for training as well as students by creating the necessary knowledge base on both sides. On the other hand, theory and practice go hand in hand to ensure the greatest possible learning success. Under these premises, the concept is divided into five building blocks:
  • In the free online training courses of the UR Academy, trainees learn the basics of programming.
  • With the help of the offline simulator they practice programming on their PC, on the UR user interface. Afterwards, the created program can be tested on a real Cobot.
  • The hardware learning stations each include a real robot arm on which trainees can safely try out various applications.
  • Teaching materials support the teachers in their lesson planning and offer students the opportunity to deepen their knowledge.
  • In face-to-face training sessions, teachers and training officers train themselves to prepare for teaching with Cobots.

Specialists for the industry of tomorrow


„In many areas of the working world, collaborating robots are already part of the standard inventory today,“ Alboni is convinced. „If companies take this to heart in their training operations, they not only give their trainees a clear knowledge advantage. At the same time, they are investing in their own future, because skilled workers with robotics know-how are increasingly essential for competitive success – now also beyond the manufacturing industry in logistics, trade or the laboratory sector.

Modernizing training in SMEs

With the new concept universal robot addresses itself beside vocational schools also to small and medium-size training enterprises. These companies play a central role in the German apprenticeship system: around 80 percent of apprentices in Germany complete their training there. Thanks to the space-saving, profitable lightweight robotics from Universal Robots, automation is now also affordable for SMEs. The industry pioneer has thus sustainably lowered access barriers. Since entering the market in 2008, Universal Robots has sold more than 46,000 Cobots that make the work of employees in companies around the world easier.

https://www.universal-robots.com/de/education/

Translated with www.DeepL.com

Robo Wunderkind Explorer Lite Freestyle Build Session

Robo Wunderkind Explorer Lite Freestyle Build Session Timelapse Video. I built my first own creation and used the Robo Blockly app to program it.

Record 2.7 Million Robots Work in Factories Around the Globe

IFR presents World Robotics 2020 – #WorldRobotics2020

Frankfurt, Sep 24, 2020 — The new World Robotics 2020 Industrial Robots report shows a record of 2.7 million industrial robots operating in factories around the world – an increase of 12%. Sales of new robots remain on a high level with 373,000 units shipped globally in 2019. This is 12% less compared to 2018, but still the 3rd highest sales volume ever recorded.

“The stock of industrial robots operating in factories around the world today marks the highest level in history,” says Milton Guerry, President of the International Federation of Robotics. “Driven by the success story of smart production and automation this is a worldwide increase of about 85% within five years (2014-2019). The recent slowdown in sales by 12% reflects the difficult times the two main customer industries, automotive and electrical/electronics, have experienced.”

“In addition to that, the consequences from the coronavirus pandemic for the global economy cannot be fully assessed yet,” proceeds Milton Guerry. “The remaining months of 2020 will be shaped by adaption to the ´new normal´. Robot suppliers adjust to the demand for new applications and developing solutions. A major stimulus from large-scale orders is unlikely this year. China might be an exception, because the coronavirus was first identified in the Chinese city of Wuhan in December 2019 and the country already started its recovery in the second quarter. Other economies report to be at the turning point right now. But it will take a few months until this translates into automation projects and robot demand. 2021 will see recovery, but it may take until 2022 or 2023 to reach the pre-crisis level.”

Asia, Europe and the Americas – overview

Asia remains the strongest market for industrial robots – operational stock for the region´s largest adopter China rose by 21% and reached about 783,000 units in 2019. Japan ranks second with about 355,000 units – plus 12 %. A runner-up is India with a new record of about 26,300 units – plus 15%. Within five years, India has doubled the number of industrial robots operating in the country´s factories.

The share of newly installed robots in Asia was about two thirds of global supply. Sales of almost 140,500 new robots in China is below the record years of 2018 and 2017 but still more than double the numbers sold five years ago (2014: 57,000 units). Installations of top Asian markets slowed down – in China (minus 9%) and Japan (minus 10%).

Annual installations of industrial robots TOP 15 countries © World Robotics 2020 Report

In China, the broad majority of 71% of new robots was shipped in from foreign suppliers. Chinese manufacturers still mainly cater to the domestic market, where they gain increasing market shares. Foreign suppliers deliver some 29% of their units to the automotive industry, while it is only around 12% for Chinese suppliers. Therefore, foreign suppliers are more affected by the decline of business in the Chinese automotive industry than the domestic suppliers.

Europe

Europe reached an operational stock of 580,000 units in 2019 – plus 7%. Germany remains the main user with an operational stock of about 221,500 units – this is about three times the stock of Italy (74,400 units), five times the stock of France (42,000 units) and about ten times the stock of the UK (21,700 units).

Robot sales show a differentiated picture for the largest markets within the European Union: About 20,500 robots were installed in Germany. This is below the record year 2018 (minus 23%) but on the same level as 2014-2016. Sales in France (+15%), Italy (+13%) and the Netherlands (+8%) went up. Robotics in the United Kingdom remains on a low level – new installations slowed down by 16%. The newly installed 2,000 units in the UK are about ten times less than the shipments in Germany (20,500 units), about five times less than in Italy (11,100 units) and about three times less than in France (6,700 units).

Americas

The USA is the largest industrial robot user in the Americas, reaching a new operational stock record of about 293.200 units – up 7%. Mexico comes second with 40,300 units, which is a plus of 11% followed by Canada with about 28,600 units – plus 2%.

New installations in the United States slowed down by 17% in 2019 compared to the record year of 2018. Although, with 33,300 shipped units, sales remain on a very high level representing the second strongest result of all time. Most of the robots in the USA are imported from Japan and Europe. Although, there are not many North American robot manufacturers, there are numerous important robot system integrators. Mexico ranks second in North America with almost 4,600 units – a slowdown of 20%. Sales in Canada are 1% up to a new record of about 3,600 shipped units.

South America´s number one operational stock is in Brazil with almost 15,300 units – plus 8%. Sales slowed down by 17% with about 1,800 installations – still one of the best results ever – only beaten by record shipments in 2018.

Worldwide trend in human-robot collaboration

The adoption of human-robot collaboration is on the rise. We saw cobot installations grew by 11%. This dynamic sales performance was in contrast to the overall trend with traditional industrial robots in 2019. As more and more suppliers offer collaborative robots and the range of applications becomes bigger, the market share reached 4.8% of the total of 373,000 industrial robots installed in 2019. Although this market is growing rapidly, it is still in its infancy.

Collaborative and traditional industrial robots © IFR International Federation of Robotics

Outlook

Globally, COVID-19 has a strong impact on 2020 – but also offers a chance for modernization and digitalization of production on the way to recovery. In the long run, the benefits of increasing robot installations remain the same: Rapid production and delivery of customized products at competitive prices are the main incentives. Automation enables manufacturers to keep production in developed economies – or reshore it – without sacrificing cost efficiency. The range of industrial robots continues to expand – from traditional caged robots capable of handling all payloads quickly and precisely to new collaborative robots that work safely alongside humans, fully integrated into workbenches.

Orders

Orders for World Robotics 2020 Industrial Robots and Service Robots reports can be placed online and grant immediate access to the 2019 figures.